Behind the Product

Our Processing Journey

A modern, hygienic and quality-controlled process from raw garlic to ready-to-use products.

Raw Garlic Sourcing
Raw Garlic
→
Cleaning and Dehusking
Cleaning
→
Dry Air Peeling
Peeling
→
Nitrogen Packaging
Packaging
Step-by-Step SOPs

The Complete Processing Lifecycle

How technology and hygiene converge to deliver restaurant-ready and supermarket-ready garlic cloves.

01
Raw Garlic Intake and Grading
Stage 01

Direct Procurement & Dry Grading

Raw garlic bulbs are sourced from verified farmers in the renowned garlic belt of Nimbahera and Chittorgarh. Bulbs are graded for moisture, size uniformity, and freedom from fungal defects before entering the processing facility.

02
Clove Breaker & Sorting Machine
Stage 02

Cracking & Dry Dust Separation

Whole garlic bulbs pass through soft-roller clove separation machinery that gently splits the cloves without bruising the outer skin. A cyclonic suction system immediately extracts loose papery husk and field dust.

03
Pneumatic Air Peeling Facility
Stage 03

Pneumatic Dry-Air Peeling

Unlike traditional water-soaking methods which cause garlic to become waterlogged and spoil quickly, Whitegold uses oil-free high-pressure dry air peeling. This strips the clove skins effortlessly while keeping the clove totally dry, intact, and flavorful.

04
Manual and Optical Clove Inspection
Stage 04

Inspection & Quality Sorting

Peeled cloves travel along illuminated food-grade conveyor belts where trained quality operators, wearing sterile gloves and hairnets, conduct dual-sided visual sorting to remove any clove with minor blemishes or discoloration.

05
Nitrogen Flushing & Vacuum Pouch Sealing
Stage 05

Nitrogen Vacuum Packaging

Approved cloves are weighed on calibrated digital scales and packed into multi-layer barrier pouches. Food-grade nitrogen is flushed to replace atmospheric oxygen, preventing oxidation and providing exceptional refrigerated shelf life.

Plant Hygiene

Strict Sanitation Infrastructure

Food safety is at the core of Whitegold Garlic. Our plant follows stringent operating protocols to safeguard freshness.

Food-Grade Stainless Steel

All conveyors, sorting tables, hoppers, and chute surfaces touching raw or peeled garlic are constructed of certified food-grade stainless steel.

PPE Sanitation Mandate

Operators must pass through sanitation check stations with protective hair covers, face masks, aprons, and sanitized nitrile gloves before entry.

Cold Storage Dispatch

Packaged inventory is moved directly into temperature-controlled cold holding rooms (2°C – 4°C) to lock in natural crispness prior to dispatches.